LOCTITE HC 9872.1

Harmonization Code : 3214.10.00 | Putty and other mastics | Resin cements, caulking compounds and other mastics

LOCTITE HC9872.1

Main features

  • Low-density syntactic core costruction
  • Excellent moisture resistance
  • Compatible with 350°F epoxy prepregs

Product Description

LOCTITE HC 9872.1 AERO Syntactic Film is a toughened 350°F (177°C) curing, low-density epoxy syntactic core material supplied as a continuous film with controlled thickness, width, and density. Designed for aerospace composite structures, it is co-curable with a wide range of 350°F epoxy prepreg systems and incorporates a lightweight non-woven Kevlar® reinforcing carrier. The film offers excellent moisture resistance, pliability, tack, and drape for efficient layup and processing. Its low-density construction and co-curing capability make it suitable for lightweight sandwich structures and composite assemblies where weight reduction and moisture resistance are important design considerations.

Key features

  • Low-density syntactic core construction: Maximum cured density as low as 42 lb/ft³ (673 kg/m³) for thicker films, supporting lightweight composite designs.
  • Excellent moisture resistance: Engineered to provide moisture-resistant performance in demanding composite applications.
  • Compatible with 350°F epoxy prepregs: Co-curable with a wide variety of 350°F (177°C) curing epoxy prepreg systems for streamlined composite manufacturing.

Applications / Suitable for

  • Composite sandwich structures
  • Aerospace composite panels
  • Co-cured epoxy prepreg assemblies
  • Lightweight structural core applications
  • Weight-sensitive composite components
Product Family

LOCTITE HC 9872.1

Catalog Product

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TDS, SDS & Technical Documents

Technical Specifications

Other Properties
Storage Temperature Storage Temperature
-18 °C
Physical Properties
Volatiles Volatiles
1% by weight maximum %

Additional Information

Technical properties

As-supplied / before-processing properties

Typical uncured and handling properties for the supplied syntactic film.

Property Value Unit Method / condition
Gel Time 5–15 min @ 350°F (177°C)
Volatiles 1 maximum wt% 350°F (177°C), 60 min
Flexibility Pliable and drapable — @ 77°F (25°C)
Working Life 15 days @ 77°F (25°C)
Flow 25–50 % 50 psi, 350°F (177°C)
Shelf Life >12 months Stored at 0°F (-18°C) or below
Technical properties

After-processing / final-state properties

Representative cured-property data for LOCTITE HC 9872.1 AERO.

Property Value Unit Method / condition
Maximum Density 42–49 lb/ft³ ASTM D792, dependent on film thickness
Tensile Strength 4,800 psi ASTM D638, dry, 77°F (25°C)
Compressive Strength 8,800 psi ASTM D695, dry, 77°F (25°C)
Shear Strength 6,800 psi ASTM D2344, dry, 77°F (25°C)
Flatwise Tensile Strength 3,300 psi ASTM C297, dry, 77°F (25°C)
Moisture Absorption 7 % gain Equilibrium after immersion in 160°F (71°C) water

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